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Foundry


Foundry
We can produce most grades of grey iron castings from GG20 to GG30 per DIN EN 1561 and ductile iron castings from GGG40 to GGG60 per DIN 1693 or according to customer specification.
  • Fully Automated DISA Make High Pressure Moulding Line Foundry

    • Box size: 1000 mm x 700mm x 325/325 mm
    • DISA make fully automated sand plants with 48MT / hour capacity
    • Draft angles within 1 degree and mis-match within 0.5 mm
    • Automated core setting of core assemblies of 120 Kg
    • In-mould cooling of 2 hours followed by 2 hours of air-cooling for large castings

  • Mechanized ARPA lines from DISA India with completely automated sand plants (ARPA 900/450/300)

    • 800 mm x 650mm x 225/350 mm.
    • 650 mm x 650mm x 200/275 mm.
    • 650 mm x 650mm x 175/300 mm.
    • 650 mm x 650mm x 225/250 mm.
    • 650 mm x 650mm x 150/325 mm.
    • 500mm x 500mm x 150/300 mm.
    • DISA make fully automated sand plants with 40MT/hour  to 24 MT/hour capacity
    • Automated mould handling system with auto punch-out (knockout) system

  • Melting capacity - Induction furnaces

    • Inductotherm make induction furnaces of capacities ranging from 2.0 ton to 0.5 ton crucibles
    • Total connected capacity of around 11MW with 13 furnaces
    • Ductile Iron treatment done by sandwich method with timely pouring
    • Pouring done via EOT cranes.

  • Core making - Cold box technology

    • PLC controlled Cold Box Core Shooters
    • Pneumatic sand transporter and PLC controlled binder dosing units
    • Core sand drying plants from 5MT/hr to 3 MT/hr
    • Core painting and baking ovens with trolley storage
    • 100 Kg core shooter - 3 nos
    • 80 Kg horizontal core shooter - 1 no
    • 65 Kg core shooter - 1 no
    • 30 Kg core shooter  -  1 no
    • 25 Kg horizontal core shooter - 1 no
    • 20 Kg core shooter - 1 no
    • 18Kg core shooter - 5 nos
    • 15 Kg horizontal core shooter - 2 nos
    • 5 Kg core shooter - 6 nos

  • Shot blasting and Fettling/painting

    • Spinner hanger type shot blasting machines for good shot coverage
    • In-house fettling and painting facilities with mechanised conveyor type paint booth

  • Environmental and Safety

    • Environmental consciousness via use of dust collectors, cyclones, scrubbers and other pollution control equipments
    • STPs and rain water harvesting employed to save water
    • Provision of PPE for all workmen to ensure personnel safety
    • Returnable packaging employed where permissible